ER70S-2 TIG Filler Rod: Settings & Application Guide

ER70S-2 Amperage by Diameter

DiameterAmperage Range
1/16" (1.6 mm)40 - 90A
3/32" (2.4 mm)80 - 150A
1/8" (3.2 mm)120 - 220A
ER70S-2 amperage range by rod diameter, showing settings from 40 to 220 amps
Quick Reference
PolarityDCEN
Positionsflat, horizontal, vertical up, overhead
Amperage Range40 - 220A
Tensile Strength70k psi

ER70S-2 is the premium TIG filler rod for carbon steel. It has three deoxidizers (titanium, zirconium, and aluminum) on top of the standard manganese and silicon, which means it produces the cleanest, most porosity-free welds of any carbon steel filler. It is overkill for most shop work, but if you are TIG welding pipe root passes or doing work that has to be perfect, this is the rod.

What This Means in Practice

ER70S-2 is the premium TIG filler rod for carbon steel. Triple-deoxidized (silicon, manganese, and zirconium) for maximum weld purity. It produces the cleanest welds of any carbon steel filler but costs more than ER70S-6. Specify it for code work, X-ray quality joints, and any application where weld metallurgy matters more than cost per pound.

ER70S-2 Suitability Scores

How well this electrode matches common applications. Not a quality rating. all AWS-certified electrodes meet their specification.

Beginner
C
TIG process requires significant skill. The wire itself is forgiving, but the process is not.
Structural
A
Highest weld quality of all carbon steel filler. Accepted for all code work. Low defect rate.
Pipe
A
The standard TIG filler for carbon steel pipe root passes. Maximum quality and control.
Repair
D
Requires TIG equipment, argon gas, clean metal, and skilled hands. Impractical for field repair.
Sheet
A
TIG provides maximum heat control. ER70S-2 flows well at low amperages. Ideal for precision thin work.
Production
D
TIG is the slowest arc welding process. Not used where speed matters.

When to Use ER70S-2

TIG welding of carbon steel pipe root passes where maximum weld quality is required.

Welding on slightly contaminated base metal where the extra deoxidizers help.

Critical applications where the highest quality filler rod is justified.

ER70S-2 Limitations

More expensive than ER70S-6 filler rod.

Deoxidizer content can affect weld chemistry in multi-pass applications.

Not commonly stocked.

ER70S-6 is more widely available and works fine for most non-critical TIG work.

ER70S-2 Storage Requirements

Store in clean, dry container. Avoid contact with oil, grease, or shop dust. Handle with clean gloves.

ER70S-2 Technical Specifications

PropertyValue
AWS ClassificationER70S-2
ProcessTIG Welding (GTAW)
PolarityDCEN
Positionsflat, horizontal, vertical up, overhead
Penetrationmedium
Coating Typebare solid rod
Tensile Strength70,000 psi
Yield Strength58,000 psi
Elongation22%
Impact Toughness20 ft-lbs at -20°F
Base Metalscarbon steel, low-carbon steel, low-alloy steel
Shielding Gas100% Argon
AWS SpecificationA5.18

ER70S-2 Questions

What TIG filler rod for carbon steel?

ER70S-2 for the highest quality welds, ER70S-6 for general purpose. ER70S-2 has three deoxidizers (titanium, zirconium, aluminum) that produce the cleanest welds with the least porosity, making it the standard for pipe root passes and X-ray quality work. ER70S-6 is more widely available and cheaper, and works fine for non-critical TIG welding. Both are 70,000 psi tensile strength. Use ER70S-2 when the weld has to be perfect, ER70S-6 when it has to be good. See also: ER70S-6 specifications.

Can ER70S-2 be used as MIG wire?

Yes, but it is not the ideal choice. ER70S-2 works as MIG wire but its triple deoxidizer system is optimized for TIG welding. For MIG, ER70S-6 is more practical because its higher manganese and silicon content handles surface contamination better at MIG welding speeds.

What makes ER70S-2 better for root passes?

The zirconium, titanium, and aluminum deoxidizers in ER70S-2 produce a very clean weld puddle with minimal porosity. This is critical for root passes on pipe where the back side of the weld cannot be inspected during welding and must pass X-ray.

Where to Buy ER70S-2

As an Amazon Associate, GageRef earns from qualifying purchases. These are affiliate links.

ER70S-2 on Amazon

External Resources

Manufacturer data sheets and standards for ER70S-2.

Data sourced from AWS A5.18/A5.18M. Amperage ranges are approximate starting points. adjust based on position, fit-up, and material thickness. Always follow manufacturer recommendations and applicable codes.