E6020 vs E7024: Flat-Position High-Deposition Rods Compared
Both are flat-position high-deposition rods for heavy plate. E6020 is 60 ksi; E7024 is 70 ksi with even higher iron powder content. Both are fast-fill specialists.
E6020: When 60 ksi tensile is sufficient. E7024: When 70 ksi tensile is required.
Which One Should You Use?
Pick E6020 if:
When 60 ksi tensile is sufficient. Budget-conscious heavy plate fill work. Situations where slightly deeper penetration is needed in flat position.
Runs on AC, DCEN, 100-425A range. E6020 full amperage chart
Pick E7024 if:
When 70 ksi tensile is required. Maximum deposition rate in flat position. Structural plate fabrication where speed and strength both matter.
Runs on AC, DCEP, DCEN, 100-365A range. E7024 full amperage chart
Key Differences
| Attribute | E6020 | E7024 |
|---|---|---|
| Difference 1 | E6020 is 60,000 psi tensile | E7024 is 70,000 psi |
| Difference 2 | E7024 has more iron powder and higher deposition rates | |
| Difference 3 | E6020 offers some horizontal capability | E7024 is flat and horizontal |
| Difference 4 | Both produce heavy, self-peeling slag | |
| Difference 5 | E7024 is the faster rod on flat plate |
Settings at a Glance
Machine settings and operating characteristics side by side. For full amperage charts, see the individual electrode pages.
| Setting | E6020 | E7024 |
|---|---|---|
| Polarity | AC, DCEN | AC, DCEP, DCEN |
| Positions | flat, horizontal | flat, horizontal |
| Penetration | medium | light to medium |
| Coating | high iron oxide | iron powder titania |
| Amps at 1/8" | 100-150A | 100-145A |
| Amps at 5/32" | 130-200A | 140-190A |
| Amps at 3/16" | 175-275A | 180-250A |
How E6020 and E7024 Work Together
These are drag rods, you can lay the rod on the joint and drag it along. The thick iron powder coating melts and feeds metal into the joint. Both produce wide, flat beads with minimal operator input.
Common Mistake With E6020
Attempting vertical or overhead welding with either rod. Both are position-limited by design. The heavy slag and high deposition make out-of-position work impossible.
Practical Differences
| Factor | E6020 | E7024 |
|---|---|---|
| Common Brands | N/A | Jetweld 1, Jetweld 2 |
Where to Buy
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E6020 vs E7024: Common Questions
Which is better, E6020 or E7024?
Different rods for different jobs. Key differences: Difference 1: E6020 has e6020 is 60,000 psi tensile, while E7024 has e7024 is 70,000 psi. Difference 2: E6020 has e7024 has more iron powder and higher deposition rates, while E7024 has . Difference 3: E6020 has e6020 offers some horizontal capability, while E7024 has e7024 is flat and horizontal. Match the rod to the work, not the other way around.
Can I substitute E6020 for E7024?
Not a straight swap. E6020 runs on AC/DCEN, E7024 on AC/DCEP/DCEN. Your machine decides. Penetration differs: E6020 is medium, E7024 is light to medium. Coating chemistry is different (high iron oxide vs iron powder titania), so the arc and slag behave differently.
Can I use both E6020 and E7024 on the same joint?
These are drag rods, you can lay the rod on the joint and drag it along. The thick iron powder coating melts and feeds metal into the joint. Both produce wide, flat beads with minimal operator input.
Reference data only. Verify all settings against manufacturer documentation and the applicable welding code before use. Amperage ranges are starting points that vary by position, fit-up, and material. Welding involves serious injury risks including burns, electric shock, fume exposure, and fire. This site does not replace proper training, certification, or employer safety procedures. See full terms of use.
Data sourced from AWS A5.1.